HedraCAM Schweißen Solution

Schweißen Process

HedraCAM robot welding process package supports arc welding, laser welding, and multi-robot collaborative welding. Intelligent trajectory generation technology enables efficient support from model import to program output.

🔧 Core Features

Intelligent Trajectory Generation

Topology-based intelligent selection tool - no need for point-by-point picking. Click on workpiece faces, edges, bodies, or wireframes to automatically generate welding trajectories and normals. Supports IGS/STP/STL CAD model import with direct extraction of point, line, and surface features.

Multiple Schweißen Types

Supports arc welding (linear, circular arc, and fillet welds), laser welding (high-precision contour welding for thin sheet panels), and complex spatial curve welding (automatic programming for 3D curves and intersecting lines).

Full-Dimensional Trajectory Optimization

Quick adjustment of torch position and path sequence; batch pose modification for multiple trajectories; smooth pose transition for continuous rotation during curved surface welding; automatic sorting by shortest path principle.

Multi-Device Collaborative Programming

Supports machine + robot collaborative offline programming; dual-robot synchronous welding (multi-head synchronous welding to increase productivity); one robot path can be executed by two different robots simultaneously.

Process Template Management

Provides welding process templates (current, voltage, speed parameters); user-defined parameters can be customized and exported; tabular management of welding parameters that can be loaded to welding points.

Collision Detection & Simulation

Simulate programmed paths with orange collision highlighting; real-time checking of robot reachability and axis limits; simulated paths can be color-coded to visualize welding path status.

🎬 Feature Showcase

📋 Intelligent Schweißen Process Planning

① Generate Initial Schweißen Path — Extract model features based on workpiece theoretical data to generate initial welding trajectory
② Schweißen Pose Adjustment — Plan path based on robot reachability; adjust point poses to eliminate unreachable or limit-exceeded states
③ Schweißen Parameter Setup — Tabular management of current, voltage, and speed parameters loaded to welding points
④ Process Simulation — Simulate programmed path with orange collision highlighting; modify poses to avoid obstacles
⑤ Post Processing Output — Output post-processed program and import to robot controller for execution
⑥ Weld Quality Inspection — Inspect weld seams and provide feedback on welding process parameters
⑦ Schweißen Knowledge Base — Form tabular welding data based on feedback parameters; adjust simulation path
⑧ Schweißen Closed Loop — Weld with new parameter path; progressively optimize quality to form closed-loop system

🏭 Applications

Auto Body Schweißen
Chassis Thick Plate
Luft- und Raumfahrt Structures
H-Beam Schweißen
Steel Structure
Sheet Panel Schweißen
Complex Spatial Curves
Multi-Robot Sync

🏭 Referenzprojekte

Intersecting Line Schweißen

Intersecting Line Schweißen

Luft- und Raumfahrt TIG-MIG Composite Schweißen

Luft- und Raumfahrt TIG-MIG Composite Schweißen

Luft- und Raumfahrt Shell Laser Schweißen

Luft- und Raumfahrt Shell Laser Schweißen

Dual-Robot Dual-Station Thick Plate Schweißen

Dual-Robot Dual-Station Thick Plate Schweißen

Oil Pipeline Multi-Layer Multi-Pass Schweißen

Oil Pipeline Multi-Layer Multi-Pass Schweißen

Gantry Schweißen

Gantry Schweißen

Shipbuilding Multi-Robot Collaborative Schweißen

Shipbuilding Multi-Robot Collaborative Schweißen

Body Galvanometer Flying Schweißen

Body Galvanometer Flying Schweißen

Agitator Screw 21-Axis Linkage Schweißen

Agitator Screw 21-Axis Linkage Schweißen

🏆 Awards

Jiangsu Science and Technology First Prize

Jiangsu Province Science and Technology First Prize

HedraCAM welding process package provided robot offline programming technology for the large gantry dual-beam laser welding equipment project, and the project team won the 2021 Jiangsu Province Science and Technology First Prize.

Explore More Lösungen

HedraCAM provides complete solutions for robot measurement, polishing, spraying, 5-axis machining, and AI programming. Contact us to learn more.

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